Wiring Diagram for Closed Loop Stepper Motor
For STEPPERONLINE's closed loop stepper motor with a GX-16 and DB-15 connector, the wiring sequence is as follows: 1. Motor Connection Or 2. Encoder ConnectionFeaturedHow to Set the Current on Stepper Driver, RMS or Peak?
The RMS Current and the Peak Current are two different ways of expressing the same electrical current that flows through a stepper motor. The difference between them is in how the current is measured and calculated. The RMS current is a measure of the effective or average current that flows through the motor coils over time. It takes into account the fact that the current is not constant but variesFeaturedVoltage of Stepper Motor
When discussing the voltage of a stepper motor, it is important to first clarify whether it is the Rated Voltage or the Drive Voltage. Rated Voltage: The rated voltage of a motor can be obtained directly from the motor's data sheet. The rated voltage is usually listed in the technical data section of the data sheet, along with other motor parameters such as rated current, holding torque, and step angle. (https://storage.crisp.chat/users/helpdesk/website/754917e6767d7800/3a251b7FeaturedWhat the Differences Between the HE, HS and HP Motors?
In order to meet the needs of different customers, we have three main production bases for stepper motors, and each production base produces different series of products. The main difference is:FeaturedHow to Choose a Power Supply for My Stepper Motor?
When using a stepper motor, you'll need a power supply to give power to stepper motor. A right power supply can make your stepper motor working at optimum performance, Instead, a wrong power supply might cause low performance or larger waste of energy. Below are few tips for choosing Power Supply: Confirm motor's rated current. You can find it at motor datasheet. Confirm driving voltage. Driving voltage is main factor when choosing a power supply. Normally, higher voltage will haveFeaturedWhat is the Difference Between T-series and Y-series Stepper Drives and T-series and E-series Servo Drives?
Before explaining the differences between the various series, we would like to introduce STEPPERONLINE's competitive mechanism. To make our team more dynamic, we have formed two technical teams composed of different technical leaders and members with different design philosophies that do not interfere with each other. For the same product, each team launches its own product and chooses different supply chains to complete the packaging and testing of the product. This is also the origin of the dFeaturedHow to Connect the Stepper Driver Enable Signal (ENA) and What is Its Application?
The enable signal (ENA) of the stepper driver is usually used to control the working status of the stepper driver. When the ENA signal is low (or in the enabled state), the stepper driver can receive and respond to the pulse signal to drive the stepper motor to rotate. When the ENA signal is high (or in a disabled state), the stepper driver will not respond to the pulse signal, and the stepper motor will not rotate. The main functions of the enable signal (ENA) are as follows: Protect the stepPopularCan You Send Me A Schematic That How to Wire The Stepper Driver to An Arduino?
Please follow below steps to connect stepper driver to Arduino: Connect driver's DIR+ and PUL+ to Arduino's digital port. eg. PIN8 and PIN9. Connect PUL- and DIR- to Arduino's GND. Write program on your computer by pointing PIN8 and PIN9 to DIR and PUL. Download the program to Arduino, and power Arduino by 5V power supply. Below schematic diagram is showing the basic connection of Arduino, stepper driver, power supply and stepper motor. (https://storage.crisp.chat/users/helpdesPopularHow to Calculate the Actual Output Torque of A Gearbox?
A gearbox, also known as a reduction gearbox, is a device commonly used in mechanical transmission systems. Its function is to convert the input speed and torque of a motor or other power source into an output speed and torque suitable for a specific application. Through different gear combinations, the gearbox can achieve different speed ratios and torque outputs, and is an important part of the mechanical transmission system. The most important role: reduce speed, increase torque. NOTE:PopularHow to Download Products Drawings and Maunals?
All product drawings and manuals from STEPPERONLINE can be downloaded through the DOWNLOAD tab on the corresponding product page. Here are the download links for some of STEPPERONLINE's best-selling drivers. 1. Open Loop Drivers DM320T Manual DM332T Manual DM422TPopularWhat's the Difference Between Open Loop Stepper Motor and Closed Loop Stepper Motor
Open-loop stepper motors and closed-loop stepper motors are two types of stepper motors that differ in their control system and feedback mechanisms. Open-loop stepper motors operate without any feedback or position sensing, and rely on an open-loop control system to move the motor to its desired position. The control system sends a series of pulses to the motor to advance it step by step, and assumes that each step moves the motor to its desired position. Open-loop stepper motors are typicallyPopularStepper Motor Wire Sequence
Generally, there are several marking methods for the wire sequence of the hybrid two-phase stepping motor. Take a 4-wire stepper motor as an example: Take a 6-wire stepper motor as an example: Take a 8-wire stepper motor as an example: (https://storage.crisp.chat/users/helpdesk/website/37f68eb25a0a5200/4441ocechm.jpgPopularSoftware Versions and Cable Selection for T-Series Closed-loop Drives
For the CL42T, CL57T, and CL86T closed-loop drives, there are three available software versions for use. It is important to use the corresponding software for each drive during the debugging process to avoid issues such as software freezing or crashing. On the download page of the website, there are three software versions available. Here's how to select the correct software version: Determine the drive version: Check the last three digits of the drive's S/N code. The S/N code location is showSome readersSelection and Application of Stepper Motor Brake
What is a brake stepper motor? Stepper motors are equipped with encoders, reducers, brakes and other configurations to improve the motor's application range and performance. So what is a brake stepper motor? The so-called brake stepper motor is to install a brake device, that is, a braking device, at the end of the stepper motor. When the stepper motor is powered on, the brake is also powered on, and the braking device will also break away from the stepper motor output shaft, causing theSome readersHow to Self-test the Closed-loop Driver
Under normal circumstances, operation of the motor requires that the external controller send pulse commands to the driver so that it can make the motor run. If the system fails in this way, we can't tell which part has the problem: the motor? the driver? the controller? The purpose of this article is to assess whether or not the driver and motor are at fault by testing the driver and motor without external control influences. Using the CL57T as an example, after connecting the driver and theSome readersHow to Connect Stepper Motor with Raspberry Pi?
Introduction Raspberry Pi Raspberry Pi is the first embedded Linux board that became popular in various circles. It is essentially a small computer about the size of a credit card. the Raspberry Pi is widely used in various projects. Among them, using the Raspberry Pi to control the rotation of the stepper motor is a common task. In this article, you will learn how to use the Python programming language and the GPIO library to implement this function, and introduce the corresponding wiriSome readersHow to Use Arduino to Read the Value of the Encoder
The method of reading an encoder value depends on the type of encoder. The reading methods for incremental and absolute encoders are as follows: Incremental encoder: Incremental encoders have two output signal channels: A phase and B phase. They are pulse signals offset by 90 degrees from each other, and by detecting the state change of the A and B channels, the direction and angle of rotation can be determined. Here are the basic steps to read an incremental encoder using an Arduino:Some readersThe Difference Between Old and New Worm Gearboxes
The following are the main differences between the old and new worm gearboxes: Material & performance Compared with the aluminum bronze worm gear in the old gear box, the new worm gear is made of tin bronze. The tin bronze worm gear enables the gearbox to have higher torque and strength, smoother transmission and lower noise. Size As shown in the figures below, we will introduce you in deSome readersThe Effect of Voltage on the Performance of Stepper Motors
Under different voltages, the performance of stepper motors will be different. Generally, the higher the voltage, the better the speed and torque performance of the stepper motor. However, increasing the voltage also causes an increase in current, which may overheat the motor and possibly even damage the driver. When working under high voltage, the vibration of the motor at low speed will be larger. We recommend that the driving voltage be selected according to the size of the motor base (but mSome readersWhat the Stepper Motor Torque Curve Looks Like at Different Voltages (48V/36V/24V/12V)
The torque characteristics of stepping motors are: the higher the driving voltage, the higher the current, and the lower the motor speed, the greater the torque and the greater the heat. So for the same motor, will different driving voltages cause its torque to change? We conduct torque tests on 23HS45-4204S under different voltages, as shown in the figure below: It can be seen that there is a certain relatioSome readersWiring Diagram for Open Loop Stepper Motor
To wire an open loop stepper motor, you need to refer to the motor's wiring diagram. If the motor's wiring sequence is A+ black A- green B+ red B- blue, you can refer to the following wiring diagram: The OPTO of DM320T is the common terminal and should be connected to the controller VCC (5V).Some readersThe Relationship Between Phase Resistance, Phase Inductance and Stepper Motor
What are phase inductance and phase resistance? Phase resistance refers to the resistance in each phase coil of a stepper motor. Inside the stepper motor, there are two or more phase coils. Each coil has a phase resistance, and its size depends on the material of the coil. , wire diameter and coil length; Phase inductance is the static electrical parameter of the motor, which refers to the inductance of the internal winding coil of the motor. It is an important parameter that affects thSome readersPlanetary Gearbox Installation Guide
Step 1: Before installation, make sure that the motor and gearbox are in good condition (if there is a motor key, it must be removed), and carefully check that the dimensions of each part connected to the motor and gearbox match, referring mainly to the size of the projection of the motor and the groove of the gearbox, and the fit tolerance. Step 2: Check whether there arSome readersDetails on the Operating Temperature of the Stepper Motor Driver
Stepper motor driver is a device commonly used to control the movements of the stepper motor. It achieves precise positioning and control by controlling the current of the stepper motor, and is commonly seen in various mechanical equipment and automation systems. When using a stepper motor driver, the working temperature is a very important parameter, which affects the performance and life of the drive. Temperature range for normal operation of the driver In general, the operating tempeSome readersDebugging Interfaces for Closed-loop Drivers
CL42T: RS232*1 CL57T(V4.0): ZERO CL57T(V3.0): RS232*1 CL57T(V4.1): RS232*1 CL86T: ZERO CL86T-V41: RS232*1 CLA86T: RS232*1 CL86RS: RS485IN1RS485OUT1RS232*1 CL57Y: USB*1 CL86Y: USB*1Some readersThe Difference Between Common Cathode and Common Anode Connection of Stepper Driver
First, the connections are different Common cathode connection method: Using the common anode connection method, each segment corresponding to the cathode connection of the programmable controller and the driver's eight-segment light-emitting diode can be controlled separately. Common anode connection method: Using the common cathode connection method, the anodes of the eight-segment light-emitting diodes of the programmable controller and driver are connected together, and eaSome readersInsulation Class, Temperature Rise and Duty Cycles of High-temp Motors
Insulation Class and Temperature Rise The classification of motor insulation class is based on the allowable limit temperature of the insulation materials used in the motor. There are several grades such as A, E, B, F, H and so on. The so-called allowable limit temperature refers to the maximum allowable operating temperature of the motor insulation material, which reflects the heat resistance of the insulation material. Insulation materials are divided into Class A, Class E, Class B, ClSome readersMax. Motor Speed and Recommend Motor Speed
The following are the maximum speed and recommended speed of different motors, for reference only, the specific value should be determined according to the actual use environment and load:Some readersHow to Install T6 Servo Motor?
In order to help you better understand and use the T6 series servo motor, we have specially prepared a detailed usage tutorial video for you. Regardless of whether you have extensive experience or not, we firmly believe that this tutorial can help you better utilize the functions of the product. In the following chapters, we will lead you to understand the basic structure, installation steps, operating steps and trial operation methods of the servo motor (including driver control and software cFew readersHow to Choose and Connect Stepper Motor Brake?
What are brakes? Brakes are also called brakes. Brakes are devices that have the function of decelerating, stopping or maintaining a stopped state of moving parts (or moving machinery). According to the braking principle, it can be divided into power-off braking and -on braking. The difference between the two is whether the motor can be kept at the current position when the power is off. When the power is off and the brake is in the energized state, the current passes through the coiFew readersSubdivision Drive Control of Stepper Motor
When the motor is running at low speed, due to the speed impact and inertia caused by the phase sequence conversion, the motor rotor repeatedly oscillates in the equilibrium position, which affects the running accuracy. And produce relatively large noise. There are two ways to solve this problem: One method is to increase the number of phases of the stepper motor and reduce the angle of rotation of the rotor during phase sequence transformation; The other method is the stepping motor step angFew readersHow to Set the Open Loop Mode of T-Series Closed Loop Drives
At present, the T series drivers sold by STEPPERONLINE have three versions: V3.0, V4.0 and V4.1. Among them, V3.0 needs to set open-loop mode through software on the PC side, while V4.0 and V4.1 are directly on the outside of the driver. It can be set through the DIP switch. Let's take CL57T(V4.1) as an example to explain the setting of open-loop mode in detail. Version 3.0 First use the RS232 and USBFew readersCommunication Application of Siemens S7-1200PLC and T6 Modbus RTU
This article introduces the communication application of Modbus RTU between Siemens S7-1200PLC and T6. Hardware: Function description: S7-1200 PLC serves as the Modbus RTU master station, and the T6 driver serves as the slave station. PLC reads the motFew readersThe Relationship Between Step Angle and Subdivision of Stepper Motor
First, let us understand the concept of step angle: step angle is the corresponding angular displacement of the stepper motor rotor produced when an electrical pulse signal is input. It is related to the number of phases of the control winding, the number of rotor teeth and the mode of energization. The smaller the step angle, the better the smoothness of motor operation. Common step angles are: 0.72°, 0.9°, 1.2°, 1.8°, 7.5°. Generally, the step angle for two-phase motors is 0.9°/1.8°, forFew readersDo You Have an Interface Board for Mach Software or a Stepper Motor Controller?
At present, STEPPERONLINE does not sell separate stepper motor controllers, including interface cards for Mach software. Please note that we refer to controllers, not drivers. Here are some suggestions about controllers: For professional industrial applications, you can search Google for companies that specialize in providing controller cards. However, we do not recommend buying cheap control cards on eBay, as they may not provide adequate after-sales service. For DIYers, we recommend usFew readersHow to Correctly Disassemble and Assemble the Ball Screw Nut?
The ball screw is a precision component. When installing and using it, care must be taken to avoid knocking or colliding with the screw, and to avoid hitting the surface of the screw with sharp objects or tools. In addition, you need to be careful not to separate the nut and screw of the ball screw or to exceed the stroke of the nut, otherwise the steel balls inside the nut will fall off and cause damage. If the steel ball falls off accidentally, please do not force it back by yourself, otherwisFew readersWhat are the Advantages and Disadvantages of Linear Actuators with or without Couplings?
Whether the linear actuator uses a coupling will have a certain impact on its performance and application. Generally speaking, it can be analyzed from three aspects: structure, cost and accuracy. The following are some brief descriptions. Hope it will be helpful to you: 1. Linear actuator without coupling: Advantages The structure is simple. Since there is no coupling, there is no need to design a separate installation structure for the coupling; Low cost, this type of linear actuatoFew readersCommon Parameter Setting Instructions for Stepper Driver Software
This article explains in detail how to use MotionStudio to adjust the main parameters of the driver. Currently, among the products sold by STEPPERONLINE, whether it is a driver or a motor with an integrated driver, as long as it has an RS232 interface, the tuning software MotionStudio can be used. Please prepare: driver, power supply, RS232 debugging cable, USB to RS232 cable (select according to the situation), MotionStudio software. (https://storage.crisp.chat/users/helpdesk/website/37f68Few readersIntroduction and Wiring of Stepper Driver ALM and BRK Ports
In addition to the signal input ports that control motor operation (PUL), direction (DIR), and start and stop (ENA), the signal ports on the stepper driver also have signal output ports: ALM and BRK. If you just want to simply control the operation of the stepper motor, then ALM and BRK do not need to be connected. They are only used to output signals and are not used to control the motor. Here is some expFew readersHow to Achieve Position Control Through T6 Pulse Input?
This article will introduce the application method of controlling the position of T6 servo motor through external 5V pulse input. Hardware T6 servo driver and servo motor External controller DC 24V switching power supply Switch Function Description Input 5V pulse signals through pins 3 and 4 of CN1 to control the speed and position of T6. Input 5V through pins 5 and 6 of CN1 to control the forward and reverse rotation of T6. How to implement the Function Set Pr0.Few readersConstant Current Drive Principle of Stepper Motor
In addition to the motor itself, the performance of stepper motors is also greatly affected by different driving methods and control methods. When choosing a stepper motor, you should also consider the driving method and control method. There are two drive methods for stepper motors: constant voltage drive and constant current drive. Most of the stepper drives currently on the market are based on constant current drive. Constant voltage drive is not commonly used due to large copper consumption.Few readersWhat's an Encoder's PPR, CPR, and LPR?
When discussing incremental encoders, the terms CPR, PPR and LPR are often encountered, which stand for "counts per revolution", "pulses per revolution" and "lines per revolution" respectively. These three parameters are used to describe the resolution of the encoder, that is, the number of pulses or lines that the encoder can generate per revolution. CPR (Counts Per Revolution): Counts per revolution, that is, the number of pulses that the encoder can generate per revolution. This paramFew readersSeries Connection and Parallel Connection of 8-wire Motor
Some of STEPPERONLINE's products provide 8 leads, allowing a variety of wiring methods, depending on the speed or torque requirements of the motor. 8-wire stepper motors can be connected in series or parallel with the windings. Figure below shows an 8-wire stepper motor wiring method, with the two windings of each phase connected in series. This configuration is very similar to a 6-wire connection and also provides the most torque per amp at the expense of high-speed performance. (https://stFew readersHow to Choose a Suitable Driver for the Motor?
How to choose an appropriate driver for the motor? This has always been a high-frequency problem. Regarding several of our current hot-selling drivers, we have made the following instructions.Few readersSegmentation Choices and Usage Limitations of T-series Closed-loop Drivers
1. Selection of Subdivision for Drivers In the absence of subdivision, a stepper motor generally rotates one step angle for every pulse signal it receives. Therefore, without subdivision, a motor with a step angle of 1.8° completes one revolution every 200 pulses, while a motor with a step angle of 0.9° completes one revolution every 400 pulses. To control the motor more accurately, drivers usually have subdivision functionality. Subdivision reduces the actual step angle of the motor, thereFew readersThe Difference between RS232 and RS485 Debugging Port of Stepper Driver
The drivers sold by our company have two types of interfaces, one is white 4pin, this is the debugging port, used to connect the debugging software motionstudio, the debugging cable is RS232, the other is the rj45 network port, this is the communication port, use To connect to host computers such as hmi and plc, the cable used is RS485. RS232 and RS485 are two common serial communication protocols used for data transmission in electrical engineering. They have some differences in physical layeFew readersHow to Set T Series Stepper Driver Alarm Output Normally Open/Normally Closed?
First, let's briefly explain the difference between "normally open" and "normally closed": Normally open (NO): When there is no power or signal, the contacts of the switch or relay are open and current cannot pass. Only when the device is powered on or receives a signal do the contacts close and current can pass. In the driver's fault signal output, if it is set to normally open, then under normal operating conditions, the fault signal output is disconnected, and when a fault occurs, tFew readersCan the Products be Customized, and What is the Lead Time for Custom Products
STEPPERONLINE has over 18 years of experience in customizing products, especially in the field of motors, and can customize various high-performance and cost-effective products according to different customer needs. Currently, the custom product business accounts for more than half of the company's total business. The customizable options for products can be found in the "Custom Design" section. (https://storage.crisp.chat/users/helpdesk/website/37f68eb25a0a5200/stepperonline-motor7vfhl2.Few readersDifference Between Star and Delta Connection of Brushless Motor
The winding inside the brushless motor has three phase wires with a total of 6 positive and negative poles. When wiring, however, there are only three lead wires U, V and W, so the three phase wires of the motor must be connected together. There are two common connection methods: delta connection and star connection (Y-shaped). What are delta connection and star (Y-shaped) connection? Delta connection: Connect the three-phase windings of the motor to each other from beginning to end, anFew readersCan a Brushless Motor Maintain a Constant Speed When the Load Changes?
If there is a change in the load applied to a brushless motor, either an increase or decrease, the motor can maintain a relatively constant speed. This is because BLDC motors are designed to operate under constant voltage and current. When there is a change in the load, the motor controller will detect a change in speed and begin to adjust the input power to the motor. During this process, the motor's speedFew readersWhat Are the Differences Between Servo Motors ISV, ISV2, T6, and T7 Series?
The differences between ISV57T, ISV2, T6 and T7 series motors are as follows:Few readersWhat's the Difference between Linear Motor and Linear Actuator?
What is a linear motor and linear actuator? A linear motor, also called a linear motor, is a mechanical device that converts rotational motion into linear motion. From the perspective of motion principles, to convert a stepper motor from rotational motion to linear motion, the simplest design is to integrate the screw nut into the stepper motor, and realize the entire linear transformation inside the motor. This method greatly simFew readersReverse Self-locking of Gearbox and Method to Prevent Reverse Rotation
Reverse self-locking of worm gear The reverse self-locking of the worm gear is essentially a phenomenon in which the component of the force exerted by the worm gear on the worm in the helical direction of the worm is insufficient to overcome the friction, making the worm unable to rotate. As shown in the figure above, when the lead angle is smaller than the friction angle, Fα is always smaller thanFew readersHow to Set the Driver's DIP Switch?
When using a driver for the first time, it is usually necessary to change the driver's DIP switch to simply set the driver parameters so that the motor can operate normally. In addition, the DIP switches of some drives have special functions. This article will introduce the meaning of the DIP switch of our driver and how to set it. 1. 5V/24V switch In order to adapt to pulse signals of different voltaFew readersSelf-locking of Worm Gear
The self-locking worm gear is a mechanical transmission method, which is characterized by preventing reverse rotation and maintaining the same position even when the power supply is stopped. The principle of worm gear self-locking is that the friction between the slope of the worm and the tooth surface of the worm wheel makes the worm wheel unable to rotate in reverse after the power supply is stopped. When the worm rotates, there will be friction between the tooth surface of the worm wheeFew readersThe Difference Between T6 Series Servo Motor 17-bit Encoder and 23-bit Encoder
The resolution of an encoder is usually measured in bits and represents the minimum amount of change that the encoder can detect. STEPPERONLINE's T6 servo motor packages are currently available in 17-bit and 23-bit versions. This article will introduce the differences between these two encoders, and discuss the principles of multi-turn absolute encoders and the definition of multi-turn functions.. EnFew readersCan the Closed-loop Extention Cable be Replaced with a Longer One?
Generally, cables in the motor kit shipped from warehouses outside China cannot be changed. However, for those shipped from the China warehouse, you can note the desired wire length when placing an order, and we will contact you as soon as possible to confirm the replacement.Few readersHow Can We Drive a 6 Wire Stepper Motor by 4 Wire Driver
Do not connect O+, O-, only connect A+, A-, B+, B-, the effect is the same as that of a 4-wire motor. Its characteristic is that the locked-rotor torque and efficiency will be relatively high, but the high-speed performance is relatively poor, and low-speed high-torque applications should give priority to this method. Note that the actual working current should be less than the rated current of the motor, generally 0.7 times; (https://storage.crisp.chat/users/helpdesk/website/37f68eb25a0aFew readersSpeed Increase and Decrease of Planetary Gearbox
The planetary gearbox includes: planetary gear, sun gear, ring gear, planet carrier and other structures. Through the rotation of the gears between the planetary gear, sun gear and ring gear, the gearbox transmits speed and torque according to a certain proportion. There are three transmission modes for planetary gears: fixed ring gear, fixed planet carrier, and fixed sun gear. TFew readersHow to Measure the Actual Current Value When the Driver Is Running?
First of all, it should be noted that our company's driver uses subdivision technology, and the current of the subdivision driver changes in a sinusoidal waveform when it is running, so it is meaningless to measure the current value of the driver when it is running. Of course, we can provide measurement methods, the following are for reference only. To measure the sine wave current output by a stepper driver, you can use the following steps: 1. Prepare measurement tools: You need to use aFew readersHow Can I Download Product Datasheets, Torque Cuve and 3D Drawings?
Usually, most product drawings can be downloaded directly from the product page in the Download section. If these files are not available on the website, please contact our online customer service, and we will respond to you as soon as possible.Few readersHow to Use T6 Series Servo Motor for Multi-speed Control?
What is multi-speed control? Multi-stage speed control: The multi-stage speed operation of the motor is widely used in actual industrial sites, automated production lines, logistics sorting lines and other scenarios. Different operating speeds and rotation directions of the motor can be achieved through different switch combinations. How to achieve multi-speed control? We shot a video on how to use T6 series servo motors to achieve multi-speed control. The materials that need to be pFew readersHow to Use the PR Function of T6 Servo: Homing With Limit Switch Detect?
This article introduces how to use the PR function of T6 servo motor: homing with limit switch detect. Hardware T6 servo driver and servo motor DC 24V switching power supply Switch Function Description Input the enable signal through the SI1 terminal, input the negative limit signal through the SI2 terminal, and input the Home signal through the SI3 terminal to achieve homing with limit switch detect. How to implement the Function Set Pr0.01=6, Pr8,10=0, Pr4.02=21,Few readersRegarding the Situation of Using a Worm Gear Reducer for Speed Increase
Currently, our company offers three types of gearboxes for sale: planetary gearboxes, worm gearboxes, and spur gearboxes. Gearboxes, also known as speed reducers or reducers, are important components of mechanical transmission systems. They are used to transmit power while changing speed and output torque. Gearboxes serve two main purposes: Transmit a certain amount of power; Input high-speed rotation and output low-speed rotation to achieve the goal of speed reduction. In other words,Few readersWhat is the Difference between a Transformer and a Frequency Converter?
What is a transformer? A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. According to their uses, they can be divided into: power transformers and special transformers (electric furnace transformation,Few readersTorque Relationship Between Coupling and Motor
The concept of coupling torque and motor torque Motor torque refers to the torque generated when the motor rotates. It describes the torque that the motor can output. It is one of the important parameters to measure the performance of the motor. The torque output by the motor is related to the provided voltage, current, power and other parameters, and also depends on the structure of the motor (generally, the larger the motor body size, the greater its torque), mechanical transmission deviceFew readersHow to Choose the Correct Type-C Debugging Cable for A6 Series Servo Motor?
The A6 series servo motor is a new cost-effective servo product launched by STPPERONLINE. It can easily and efficiently meet the various requirements of automated production applications. It is easy to use and achieves an excellent balance between performance and cost. So before using the A6 debugging software, how to choose the correct TYPE-C debugging line? In order to give you a good experience, STEPPERONLINE has tested multiple versions of debugging lines for your reference. As shown in thFew readersThe Difference Between Absolute Encoder and Incremental Encoder
Absolute encoders and incremental encoders are two encoding technologies commonly used in the field of digital signal encoding. Their differences are mainly reflected in the way signals are represented and encoded. Understanding the differences between them is important for proper selection and application of these encoders. Absolute Encoder: An absolute encoder is an encoder that converts signals directly into digital codes. It uses discrete digital codes to represent the absolute value oFew readersWhy Is There Resistance When Twisting the Shaft of A Stepper Motor by Hand When It Is Not Powered On?
There may be three possible reasons: 1. Short circuit in the motor's coil In other words, the A+ and A- or B+ and B- of the motor are connected, forming a circuit. Under the action of the permanent magnet, the motor will generate a small amount of torque. This is a normal situation. Usually, we use this method to determine which two wires belong to the same phase. 2. Impurities inside the motor In this case, the resistance is uneven and random. The impurities that cause this situatioFew readersHow to quickly set up EV200 inverter?
How to quickly set up EV200 inverter, the following video is for your reference.Few readersDo STEPPERONLINE Orders Require Customs Clearance?
Usually, orders shipped from China require buyers to cooperate with logistics providers for customs clearance. For example: American customers need to provide an EIN number or 5106 form, and European corporate customers need to provide an EORI number. In addition, if any customs duties arise, customers need to pay them in time, otherwise the customs clearance process will be affected. Some buyers do not have import rights. In this case, they can find an agent to provide information and clearFew readersHow to Control Motor Speed with DM556RS?
This article introduces how to DM556RS control motor speed. Hardware Driver DM556RS Motor 23HE30-2804S Software Serial debugging software or other external controller with RS485 function How to implement the Function Set theFew readersHow to Ensure Motor and Gearbox Fit?
The motor shaft and the input hole of the gearbox must match It should be noted that the shaft diameter of the motor and the input hole diameter of the gearbox must be the same, and the shaft length of the motor shaft must also be within the allowable range of the gearbox. In order to meet the needs of some customers, some of our motors and gearboxes are designed with short shaft versions. These motors and gearboxes will not fit standard gearboxes and motors. Therefore, when selecting thFew readersHow to Choose the Right Coupling?
Flexible Jaw Coupling Advantage Works stably and reliably, with good vibration reduction, buffering and electrical insulation properties. It has large axial, radial and angular compensation capabilities, simple structure, easy installation, and is suitable for axial and radial installation. It has good damping and vibration reduction characteristics, which can absorb some oscillation energy, reduce the oscillation amplitude when passing the vibration point, and reduce theFew readersInstallation, Maintenance and Care of Worm Gearbox
Installation Precautions: The gearbox must be installed on a flat and solid base, and the foot bolts must be tight and shockproof. The connecting shaft extensions of the prime mover - gearbox - working machine must be accurately aligned with each other after assembly. The outer diameter tolerance of the shaft extension at the input end and output end of the gearbox is made according to h6. The inner holes of the matching couplings, pulleys, sprockets and other transmission partsFew readersDriver's Half-flow Hold Function
What is the half-flow hold function of the drive? The driver's half-current hold feature is a stepper motor driver feature used to hold half the current when the motor stops turning. This means that even if the motor is not moving, the drive will still provide enough current to maintain the motor's position. What is the function of semi-flow holding function? The semi-flow hold function has several functions. First, it prevents the stepper motor from losing position when it stopFew readersMotor Types That the Brackets on Sale Can Match
The motor bracket is a mechanical component used to support and fix the motor. When the motor is running normally, the high-speed rotation of the motor rotor will generate inertial force. If the motor is not supported and fixed by a bracket, it will cause the motor to shake, which will not only cause machine noise, but also accelerate motor damage and affect its service life. Taking the following bracket and motor as an example (as shown in the picture), you need to confirm the following dimensFew readersHow to Install the Output Shaft of the Worm Gearbox
Preparations before installation Preparation tools: circlip pliers Check parts: Verify the number and type of parts and make sure all parts are complete and intact. Circlip Flat Washers Key Shaft ReductionFew readersWhat is Moment of Inertia?
Moment of inertia, also known as rotational inertia, is an important concept in physics that describes the inertia of an object when it rotates. Just as mass in linear motion affects the motion of an object, moment of inertia affects the rotation of an object. Definition of moment of inertia The moment of inertia is the inertia of an object as it rotates and depends on the mass and shape of the object, as well as the distribution of the mass relative to the axis of rotation. Formulaically,Few readersCommon Faults and Inspection Methods of Stepper Motor Encoders
During the use of the closed-loop stepper motor, if the encoder is damaged for some reason, the driver will issue a position out-of-tolerance alarm. This article will introduce common causes of encoder damage and how to check the encoder. Common causes of encoder damage: Fluctuation of encoder input voltage and current The signal voltage range supported by our conventional encoders is 5V±0.5V. If the voltage received by the encoder exceeds the maximum voltage allowed by the encoder, thFew readersHow to Power the Driver Using AC Power
For some reason, some of our early drives were designed to run on AC power. Although the product has been updated now, the function of supporting AC power has been retained. The stepperonline drivers that currently support AC input include: DM860T, DM860RS, CL86T, CL86T-V41, CLA86T, CL86RS, CL86Y. When using AC to power the driver, you need to pay attention to the following aspects: Transformer selection When using AC power supply, the transformer is equivalent to the power supply of tFew readersParameters of Linear Motor Screw Rod
Nominal diameter of screw rod It is the shaft diameter of the screw. Generally, the larger the shaft diameter, the greater the load. The load that screws with different shaft diameters can bear can be viewed in the manufacturer's catalog. The relevant parameters are dynamic rated load and static rated load. The static rated load refers to the rated load that the screw can bear in a static state. However, the screw cannot always be stationary during use, so we only need to pay attentioFew readersHow to Choose a Suitable Motor Based on the Inductance and Resistance?
For low speed and high torque (below 200RPM), it is more appropriate to choose a motor with high inductance and high resistance. when high speed and high performance are required, it is more appropriate to choose a motor with low inductance and small resistance. High inductance and high resistance motor: The advantage is that the required torque can be achieved by using a relatively small current, so you can choose a driver with a smaller current, which will be much better in terms of heatFew readersHow to Connect a Brushless Driver to An Arduino?
Please follow the steps below to connect the stepper driver to Arduino: Connect the SV and F/R of the driver to the Arduino’s digital port. For example, PIN2 and PIN9; Connect the GND of the driver to the GND of Arduino; Short-circuit the EN and GND of the driver; Download the program to Arduino and power the Arduino through the 5V power supply; The schematic below shows the basic connections for the Arduino, brushless driver, power supply and brushless motor. (https://storage.Few readersEV200 Debugging Steps
EV200 no-load test Connect the power cord of the inverter, connect the control line according to the functions to be achieved by the inverter, and become familiar with the operating buttons of the inverter. Set parameters in order: PP-01=1, P0-02, P4-11, P1-00, P1-01, P1-02, P1-03, P1-04, P1-05. When running the inverter without load, adjust the operating frequency of the inverter to 0-50HZ. If theFew readersThe Difference Between a Sensed Brushless Motor and a Senseless Brushless Motor
The difference between a sensed brushless motor and a senseless brushless motor The sensor in sensorless brushless refers to the "Hall sensor", so what is "Hall"? Hall refers to the Hall effect. In simple terms, when a current flows through a conductor that is perpendicular to the external magnetic field, a potential difference is created between the two end faces of the conductor that are perpendicular to the magnetic field and the direction of the current. This can be easily determinedFew readersCharacteristics of Din Rail Power Supply and Selection of Motor Power Supply Method
The DIN Rail Power Supply is a switching power supply that converts an unstable input voltage into a regulated output voltage. Compared to linearly regulated power supplies (transformers), switching power supplies are characterized by significantly higher conversion efficiency, lower weight and more compact design. lightweight and more compact design than linearly regulated power supplies (transformers). The special feature of DIN-rail power supplies is the type of mounting, which gives them tFew readersHow to Use a Jumper Cap to Adjust the Upper Speed Limit of a Brushless Drive?
The brushless driver manual mentions that you can change the position of the jumper cap to change the upper speed limit of the driver. Models include: BLD-510S, BLD-510B, BLD-405S, BLD-515C. To adjust the jumpers, the housing must be removed. Adding a jumper cap to the board base is 1, not adding a jumper is 0. By default, a wire cap is in position 4. Please refer to the table for the specific speed settings. This speed setting is used to limit the maximum speed of the motor, and the motor speFew readersMovement Methods of Linear Stepper Motors and Linear Actuator
Linear stepper motors are one of the common methods for achieving precise linear positioning. It integrates the screw and stepper motor, and customers do not need to install a coupling when using it, which not only saves installation space, but also improves system assembly efficiency. According to different structures, linear stepper motors can be divided into three types: external linear stepper motor, non-captive linear stepper motor and captive linear stepper motor; the modular platform inFew readersHow Do I Change My Account Email Address?
To change or reset your password, first head to the login page here. Next, you will need to select the Edit your information button in your account dashboard. From here, you can enter your new email address and click the continue button. Your account emailFew readersThread Backlash of Linear Motor and Countermeasures
First of all, a linear motor is essentially a combination of a stepper motor + screw nut. In a mechanism like a screw nut, when the screw threads mesh with the threads on the nut, they do not fit perfectly. At this time, there will be a slight gap between the meshed threads. This distance is what we call the backlash. Because the thread usually adopts a V-shaped structural design, it is precisely because of this design that there is a backlash. The backlash between the thread and the nut will afFew readersHow to Choose Spindle Motor?
Definition of spindle motor: Spindle motor is also called high-speed motor, which refers to an AC motor with a rotation speed exceeding 10,000 rpm. It is mainly used in wood, aluminum, stone, hardware, glass, PVC and other industries. It has the advantages of fast rotation, small size, lightweight, low material consumption, low noise and low vibration. Points that should be paid attention to when purchasing a spindle motor: Sufficient output power, the spindle load properties of CNFew readersWhat is the Power of Stepper Motor?
When purchasing a stepper motor, we will find that there is no power item in the specifications of the stepper motor. When selecting, the selection is based on the torque at the corresponding speed instead of power. The reason why the power (W) is not marked is because the stepper motor does not have the concept of "rated speed". What we usually call the power (W) of AC motors and servo motors refers to the power (W) of the motor when running at "rated speed", that is, "rated power". Stepper mFew readersPG, HG, MG, EG Gearboxes Adapt to the Specifications of the Motor Output Shaft
Many customers want to know the differences between PG, HG, MG and EG series gearboxes. In order to answer these questions, we will introduce in detail the characteristics of each gearbox and the specifications of its adapted motor output shaft. PG/HG series planetary gearbox motor PG (economical type) and HG (precision type) gearboxes are both planetary gearboxes. Their input and output shaft structures are special and we only sell them pre-assembled. It is not recommended that customersFew readersStraightness Description of Linear Motor Screw
The straightness of the screw refers to the degree of deviation caused by the screw during rotation. The higher the accuracy of straightness, the more stable and smooth the screw drive can be ensured. The accuracy of straightness is closely related to the length of the screw. The current standards commonly used in the industry are as follows: The straightness of the screw rod with a length of ≤100mm is: within 0.08mm at the shaft end and within 0.03mm at the root; The straightness of the scFew readersWhy a Driver can Only Be Used to Drive One Stepper Motor?
When choosing stepper motors and stepper drivers, we usually recommend one stepper driver works with only one stepper motor. However, in actual applications, multiple motors may be required to work synchronously, so some people will consider using one driver to drive multiple stepper motors. But we do not recommend this use. First of all, theoretically speaking, one driver can drive multiple stepper motors. According to the actual application method, it can be divided into two situations: time-Few readersPrecautions for Central and Parallel Connection of Switching Power Supply
Generally speaking, when choosing a power supply, it is recommended to choose a power supply with sufficient voltage, current, and power. However, in some special applications, for example, when the voltage or current required by the load is too large and the existing power supply cannot meet the requirements, it may be necessary to connect the power supplies in series or parallel to meet the load requirements. However, the series and parallel connection of power supplies is not simply a matterFew readersMethod of Using RC Filtering of PWM Signal as AI1 Analog Input of EV200 VFD
If you use a Mach3 USB board, this board usually provides a 0-10V PWM output. Using this output to control the frequency of the EV200 can be achieved through the following methods. The Mach3 USB board provides 0-10VPWM output, and the wiring method is as follows: Connect a capacitor of no less than 0.1U between AI1 and GND. If the speed response is not high, you can increase the capacitor appropriately and connect a 100K resistor to the input end of AI1. As shown below. (https://storageFew readersSpecial Instructions for PG Series Gearbox Motors
Among the products sold by our company, some motors are equipped with PG series gearboxes, such as . Since the PG series gearboxes are somewhat different from the conventional gearboxes we sell separately, the PG series gearboxes cannot be replaced with conventional gearboxes. The difference between PG series gearbox and conventional gearbox: Different types of input shafts The PG series gearbox is different from the conventional gearbox. It is nFew readersHow to Use the EtherCAT Bus?
EtherCAT Bus Overview EtherCAT is a prevalent fieldbus communication protocol in industrial Ethernet, outperforming traditional industrial Ethernet in various aspects. One of its distinguishing features is its ease of use. Application Characteristics EtherCAT bus application is characterized by the following: Flexible Topology: Supports virtually any network topology Maximum Cable Length of 1000 Meters: Cable lengths between nodes do not require planning Automatic NodeFew readersLinear Motor Selection Reference
Linear stepper motors, also known as screw linear stepper motors and linear linear stepper motors, are linear motion mechanisms that convert rotational motion into linear motion. There are several key factors to consider when choosing a suitable linear motor. STEPPERONLINE provides you with Some important considerations when choosing a linear motor: Determine System Load The data in the table below is the maximum supported thrust of each series of linear motors. The size of the motor caFew readersHow to Install a Brake on a Motor?
In order to realize functions such as emergency braking, power-off retention, and safety protection of stepper motors, a brake is usually installed on the motor. STEPPERONLINE provides customers with two optional brakes: permanent magnet brakes and non-excitation brakes. Because permanent magnet brakes are complicated to install, they are not sold separately. Therefore, this article introduces the installation method using non-excited brakes as aFew readersHow to Use the Photoelectric Sensor in the Linear Actuator?
The working principle of the photoelectric sensor is mainly based on the photoelectric effect, which converts changes in optical signals into changes in electrical signals to achieve measurement and control functions. These sensors generally consist of three main parts: light source, optical pathway, and optoelectronic components. Usually, photoelectric sensors are used as zero points. Our linear actuator products will come with at least one sensor. If you need to install more sensors, please coFew readersHow Does the Upper Computer Obtain the Encoder Position (Stepper and Servo)?
The upper computer obtains the servo motor encoder position Servo encoders can be connected to the upper computer through a DI/DO circuit (digital input/output circuit) formed by the motor's rear control board to exchange signals. When using a PLC to control a servo or stepper system, it is not usually necessary to use encoder feedback to determine position. Position pulses can be issued to the servo drive using PLC instructions, and the drive's internal position loop can be used for poFew readersList of Commonly Used Motor Cables and Their Current Limiting
Below is the current limiting of motor cable UI1007 and UI3266 for your reference.Few readersThe Difference Between High Temperature Motors and General Motors
A high-temperature motor is a motor that can operate normally in extremely high-temperature environments and has good stability and stability. This type of motor is widely used in metallurgy, petrochemicals, power stations, aviation and other industrial fields, and can help production companies significantly increase output, improve efficiency and reduce production costs. Below we'll take the high-temperature motor 17HS19-2004S1-H and the general motor 17HS19-2004S1 as examples to explain the dFew readersHow to Choose a 3D Printer Motor?
Recently, STEPPERONLINE has discovered that many customers have encountered problems when choosing replacement motors for 3D printers. After our investigation, it was mostly due to the inconsistent wiring sequence between the motor control board and the motor. Therefore, in order to help you better choose the accessory motors for 3D printers, STEPPERONLINE provides you with the following suggestions: It is best to give us the drawings of the original motor so that we can provide you with acFew readersThe Difference Between A6 and T6 Series Servo Motors
The A6 series servo motor is a new high-performance servo product launched by STPPERONLINE. It can easily and efficiently meet the various requirements of automated production applications. It is easy to use and achieves an excellent balance between performance and cost. The A6 series supports Pulse, Modbus 485, EtherCAT and PROFINET control. This series is divided into three types: ● A6-RS (supports pulsFew readersCommon Closed-loop Stepper Motors(1000PPR(4000CPR)) Encoder Parameters
Nema 23, 24 closed-loop stepper motor commonly used closed-loop encoder parameters. Encoder model suffix: 23HSXX-E1000, 34HSXX-E1000 Encoder appearance: Electrical Specifications: Output Circuit Type: Differential type Encoder Type: Optical Incremental Encoder Resolution: 1000PPR(4000CPR) Output Signal Channels: 2channels Supply Voltage Min: 4V Supply Voltage Max: 5V Output Current: 100mA OutpFew readersWhat is the Inertia and Inertia Ratio of the Servo Motor?
What is inertia and inertia ratio? Inertia refers to the measurement of the rotational inertia of the motor rotor itself, referred to as inertia, which is crucial to the acceleration and deceleration performance of the motor. Therefore, when selecting a servo motor, it is necessary to fully consider the size of the motor inertia, which directly affects the performance and operating stability of thFew readersHow to Synchronize Servo Motor and Stepper Motor?
The synchronous setting of stepper motors and servo motors is an important part of achieving precise control, which refers to coordinated control between multiple motors to maintain their motion consistency and accuracy. This technology is crucial in automatic control fields such as automation, robots, and CNC machine tools. Here are some setting methods for motor synchronization: Pulse Emission Synchronization Pulse emission synchronization is a control method that controls the synchrFew readersFeatures and Differences of Various Types of Gearboxes in STEPPERONLINE
Currently, STEPPERONLINE already has many types of gearboxes for sale. To make it easier to choose the right gearbox, this article will introduce the characteristics and differences of various types of gearboxes currently on sale. EG Series Planetary Gearbox MG Series Planetary Gearbox TG Series Planetary Gearbox Right Angle Planetary Gearbox Helical Planetary Gearbox Harmonic Gearbox Worm Drive Gearbox EG Series Planetary Gearbox (https://storage.crisp.chat/users/helpdFew readersWhy Do Stepper Motors Lose Step?
Regarding the out-of-step problem, first we need to determine whether the stepper motor is out of step or the error is caused by mechanical equipment. So please do the following test: Please set the acceleration, deceleration and operating speed of the host computer to a smaller value, then set up an operating program and mark the starting position and zero position of the motor. Then run this program repeatedly. After running for a few hours, check whether there is any deviation between the maFew readersWhy Can't the Servo Motor Use Modbus 485 Communication?
If you are trying to communicate over RS-485 using the Modbus RTU protocol for your servo motor, but are having trouble, here are some steps to help you diagnose and resolve the problem: Cause Analysis and Solutions 1.1. Check Hardware Connections: Please ensure that the RS-485 interface cable is connected correctly, and pay attention to which wires A and B (or '485+' and '485-') correspond to the network cable, as shown in the figure. (https://storage.crisp.chat/users/helpdesk/webFew readersShould the Stepper Motor Driver Set the Current Value to 2 Times the Rated Current of A 2-phase Stepper Motor?
First, let’s understand the working principle of stepper motors: Like all motors, stepper motors include a stator and a rotor. The stator has gear-like protrusions wrapped with coils, while the rotor is a permanent magnet or variable reluctance iron core. The basic working principle of a stepper motor is to energize one of the stator phases. The current passing through the coil will generate a magnetic field, and the rotor will be aligned with the magnetic field. Apply voltage to different phaseFew readersReasons Why MotionStudio Software Connection Failed
Currently we have many drives that support RS232 debugging and require the use of MotionStudio debugging software. However, when using MotionStudio, sometimes the software cannot be used. According to our analysis, the possible reasons are as follows: Cable or wiring abnormality Before performing other checks, make sure the drive and computer are physically connected properly, including: Use the correct debug wire. We recommend using the debug cable that comes with the drive. Use the coFew readersCommunication Application Between Siemens S7-1200 PLC and A6 Modbus RTU
In order to facilitate successful communication between your PLC and STEPPERONLINE's servo motor, this article takes Siemens S7-1200 PLC as an example to demonstrate in detail the communication application between the A6-RS series Modbus RTU and PLC. Assumption scenario: S7-1200 PLC serves as the Modbus RTU master station, and the A6-RS driver serves as the slave station. Read the DC bus voltage of the driver. First, prepare the following items: S7-1200PLC: CPU 1215C DC/CD/DC; Any servo mFew readersThe Function of Encoder Z Signal
The machine encoder is one of the key components used to detect the rotational position and speed of the motor shaft. It converts physical motion into electrical signals, allowing the control system to accurately control the movement of the motor. In the encoder, in addition to the common A-phase and B-phase signals, there is also a special Z signal (also called zero position or index pulse). This document aims to explain in detail the function of the Z signal and its importance in practical appFew readersWhy Does the Right Angle Gearbox Have Greater Resistance?
As a transmission unit, the gearbox will inevitably generate a certain amount of resistance when transmitting power. However, different gearboxes generate different resistances, which is related to many factors, such as the type, size, speed ratio, etc. of the gearbox. Generally speaking, the right-angle gearbox generates greater resistance than the conventional planetary gearbox, which is related to the internal structure and design of the right-angle gearbox. This article will introduce theFew readers